Cold Lamination / Eink Tag
Cold Lamination Card (Processing)
Cold Lamination Card (Processing)
Cold lamination technology is an innovative smart card production process that, unlike hot pressing, uses special laminating materials to encapsulate electronic components (e.g., Bluetooth chips, batteries, e-ink screens) within standard smart cards under normal temperature and pressure. This solves the issue of component damage in high-temperature/high-pressure hot pressing, addressing traditional small electronics' drawbacks like poor portability and limited functionality. For example, integrating a Bluetooth chip into an IC card adds anti-loss features while retaining payment functions. The card thickness (0.8–1.8mm) is determined by component height, with flexible PCBs and concentrated, uniform-height component layouts recommended for a flat surface, enabling personalized customization and expanding smart card applications.
Product Details
OEM/ODM Lamination Service for PCBA Package
Durable & Customizable Embedded Electronics Processing
A patented advanced lamination process to package different types of PCBA with components such as BLE module or fingerprint sensor, or battery under perfectly contolled temperature or pressure into banking card size or any shape or design.
Key Features & Benefits:
✅ Ultra-Thin & Flexible – Credit-card thickness (<2mm)
✅ Customizable Integration– Supports BLE, NFC, RFID, LEDs, sensors, and embedded ICs (e.g., payment chips).
✅ Cost-Effective Production – No high-temperature or pressure curing
✅ Zero Mold Costs – No expensive injection molds required, no minimum order quantity (MOQ).
✅ Fast Turnaround – From design to mass production in just days, helping you seize market opportunities.
✅ Full Customization – Supports any shape, size, or printed design for branding or creative needs.
✅ Ultra-Portable – Credit-card size or custom dimensions, fits easily in wallets/cardholders.
Process Flow:
R&D Stage for schematics, gerber layout, and firmware writing-->Proofing-->Jigging and debugging-->Sample checking and confirmation-->Official production: PCBA reliability checking-->Jigging and material prepared-->Printing design and layer prepared-->Glue curing embedding electronics-->Auto-lamination into Card-->Finished Card CNC-->QC for outlook and functions-->Delivery.
Applications:
✅ Corporate Customization-Electronic employee badges, membership cards, smart access control cards
✅Consumer Electronics-Bluetooth trackers, BLE Beacon, Fingerprint Smart Card, Find My Air Card Tracker, Digital (Crypto) Hard Wallet, Smart Keychains, mini GPS locators and so on.
✅ Promotional Gifts-Custom-printed designs for low-cost, high-impact branded giveaways